SW-general-标准化指导书.ppt

Definition of Standard Work标准工作的定义 Standard Work Improves Productivity标准工作改进生产力 Concepts of Cellular Manufacturing单元式制造的概念 Concepts of Cellular Manufacturing单元式制造的概念 Elements of Good Cell Design优良单元设计的要素 Focus on the Operator焦点放在操作员 Sunk Cost降低成本 Cardboard Layout利用纸板来模拟布置 Product/Process Families产品/程序族 Monuments and Curtains纪念碑和帘幕 No birdcages不要封闭的鸟笼 One operator一位操作员  Jidoka - autonomation (automation with a human touch) 用人工启动的自动化 “Autonomation” implies “autonomous operation”, a machine’s capability to operate without human intervention “自働化”意味着“自主加工”，机器具有不需要人员操作的能力 “Jidoka” means building into a production process the capability to:自働化之含义为将下列能力建立于制程中 Immediately respond to production abnormalities立刻反应异常现象 Prevent the recurrence of production abnormalities防止生产异常再发生 Separate machine work from human work人工动作与机器动作分离 The ultimate goal of Jidoka is to enable a raw material to finished goods production cell! 最终目标是从原料到成品 一气呵成 Jidoka自働化 Elements of Standard Work标准工作的要素 Takt time 节拍时间 Work Sequence 工作顺序 Standard Work in Process (WIP) 在制程标准数 Prerequisite to Standard Work标准工作的先决条件 Work Sequence工作顺序 Work Sequence – The specific order in which an operator performs the manual steps of the process. 工作顺序 – 操作员在制程中所执行的特定人工步骤 May be different than process sequence可能与制程顺序不同 Focus on the Work Sequence helps spot waste and stabilize the process注意工作顺序以协助找出浪费并稳定制程 Requires multi-skilled operators需要多能工 Operator Flow vs. Part Flow人流 对应 物流 Operator Flow vs. Part Flow人流 对应 物流 Standard WIP在制程标准数 Standard WIP在制程标准数 Standard WIP with Curtain Effect帘幕效应的在制程标准数 Standard Work Documentation标准工作的文件 Standard Work Documentation标准工作的文件 Time Observation Form…………….时间观测表 Process Capacity Table………制程产能表 Standard Work Sheet…..标准工作表 Standard Work Combination Sheet……..标准工作组合表 Operator Loading Chart…. 操作员负荷表 Standard Work Documentation标准工作的文件 Time Observation Form时间观测表 One sheet per operator一位操作员一张表 Focuses on manual and walktime eleme