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Automated Storage
Retrieval Systems
(AS/RS)
1
• Standards
• Integration
• An Application
• A Sample Problem
• References
• Questions
• Current State
• Uses
• Supporting Tech.
• Cost
• Application Rules
• Primary Vendors
Outline
2
Different kinds
• Standard Unit Load AS/RS
• Deep-Lane (In one side, out the other.)
• Miniload
• Man-on-board
• Vertical Lift
• Carousel (Oval Track)
3
· S/R Machine
· Storage
Modules
· PickDeposit
Station
· Computer
Interface
Storage
Structure
(Framework)
Shuttle Drive Motor
Control Cable
Vertical Lift
Motor
Beacon
Control
Cabinet
Carriage Shuttie
Vertical Lift
Cable
Horizontal Truck
Idler Wheel
Horizontal Drive Motor
Drive Wheel
Storage Module (Palet loads)
4
val system.
(far side)
Vertical Lift Cable
Guide Rollers
Mast
Specs. for the R/S on the Previous Page
Load Capacity
Max. weight4,000 lbs.
Max. load size42x48
Retriever Specifications
Max. height 100 ft.
Max. horizontal speed800 fpm
Max. vertical speed 150 fpm
Max. extractor speed 150 fpm
Acceleration/deceleration2.5 ft sec
Vertical drivevariable AC motors
Horizontal drivevariable AC motors
Type of hoistwire rope
Type of extractorshuttle
Type of shuttlesingle/double deep
Power supply480V, 60HZ, 3PH
On board controllerPLC
5
Speeds and Power
Wide Ranges
Speed Power
• Vertical 131,150 fpm
• Horizontal
450,525,800 fpm
• Unspecified 377 fpm
• 480V
• 480V, 60HZ, 3PH
6
SKDAFUkU leading logistics
skd kdaikuslescabs
SK Daifuku(SLC)
7
Costs
• $500,000 for one aisle of a mini load (totes)
• $1 million for one aisle of the standard pallet size AS/RS
These prices come from Jim Nunor at SK Daifuku and are just estimates. The prices include all hardware and software, installation, warranty, and service agreement.
8
VNA Concept
AS/RS Concept
Capital Costs
Machines installed
(2)$170,000
(1)$340,000
Racks installed
55,000
294,000
Controls
42,
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