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Design Manufacturing of MaterialsProduct design:Product development; design core; market analysis and competitive benchmarking; product design specification; concept design; detail design.Materials selection:Development of materials performance indices with and without shape, materials selection maps, case studies of materials selection: oars, springs, pressure vessels, etc.; selection with multiple constraints.Process selection:Process selection charts, case studies of a fan, ceramic valve; process costs and cost breakdown.Manufacturing industry:Plant location; plant layout; critical path analysis; production scheduling; materials requirement planning; Just in Time management.Metal forming in the packaging industry:Forming limit diagrams; R-curves; forming processes (e.g. deep drawing); Strain path analysis.6 Lectures, Trinity Term 20032nd year Materials: Engineering Applications of MaterialsDr Ian Stone (5 lectures) Dr Paul Butler (1 lecture)Synopsis
Further ReadingS. PughTotal Design, Addison-Wesley, 1991 (56PUG)M.F. Ashby D.R.H. JonesEngineering Materials 1, Pergamon, 1980 (50ASH/1)M.F. Ashby D.R.H. JonesEngineering Materials 2, Pergamon, 1986 (50ASH/2)M.F. AshbyMaterials Selection in Mechanical Design, Butterworth Heinemann, 1992 (56ASH/1)B. Derby, D.A. Hills C. RuizMaterials for Engineering, Wiley 1992 (50DER)E.J. AndersonThe Management of Manufacturing, Addison-Wesley, 1994 (56AND)
Product DevelopmentProduct Development Team Marketing Provides market assessment Identifies market opportunities Manufacturing Assesses production process Assesses manufacturing costs and quality Design Defines product form and function Engineering Design Industrial DesignProduct Development Type Development time 1-10 years depending on product Development cost $100k-$5B depending on product Development type Generic/Market pull Technology push Technology platform Process limited CustomisedCompany Innovation Large companies vs SMEs (small and medium size ente
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