冰箱制造厂推行tpm全面生产保养之绩效研究.pdfVIP

管理科學研究 2007第二屆管理與決策學術研討會特刊 第 83-96頁 冰箱製造廠推行 TPM (全面生產保養)之績效研究 The Refrigerator Factory Pursues TPM (Total Productive Maintenance) Performance Study 1 2 3 1 藍天雄 莊烘銘 何明果 李宜錡 摘要 機械化、自動化、及資訊化的結合可以說是近代工業的特色之一，但設備越邁向高 度化複雜的機械裝置，越難使人隨 心所欲地操作。因此企業推行 TPM(Total Productive Maintenance)活動的目在於減少下列因設備而造成的損失 ，如突發的故障而停止生產、 機械裝置的精度降低性能劣化，而產生不良品及因蒸汽洩漏、空氣洩漏、漏油等現象， 以致造成能源的浪費等種種因生產設備的問題而造成的損失。 冰箱製造廠生產設備皆屬專用設備，只要某一設備故障都會影響整體生產線的運 作，而遭受重大的損失。因此推行 TPM活動來防範於未然。本研究是以未實施 TPM活 動前之重要生產設備之可動率、製程良品率及綜合生產效率之生產報表數據資料，與實 施 TPM 活動後之生產數據作為比較。結果證實在實施 TPM 活動後設備可動率提升了 3.7％；製程良品率提升 2.8％、綜合效率提升 11.57％，因此證明工廠實施 TPM活動， 是可以減少因為設備問題所造成的各項損失。 關鍵字： 機械化、自動化、TPM Abstract Mechanized, automation and informational zed combination can be said to be one of the characteristics of modern industry, but equipment is it take the complicated mechanical device highly to march toward, it is difficult to make people operate freely. So enterprises pursue TPM (Total Productive Maintenance) The eye of the activity lies in reducing the following losses incurred because of equipment, and the precision stopping producing, mechanical device reduce the performance degradation such as the trouble happening suddenly, and producing the bad product and because steam leaking, air leaking, oil spill, so that cause such all sorts of losses incurred because of question of the production equipment as the waste of the energy, etc.. The production equipment of refrigerator factory all belongs to the dedicated device, so long as a certain equipment fault will influence the operation of the whole production line, and suff